Product Description
| Product Name | Machinery Hardware Casting Part |
| Brand name | Zeren |
| Model | CB032 |
| Material | Stainless Steel |
| Classification | Machinery Hardware Casting Part |
| Process | Investment Casting + CNC Machining |
| Certification | ISO9001:2015 |
| Customized support | OEM |
Technical Parameters
| Product General Specs | |
| Material | Austenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16 |
| Hardened stainless steel:17-4PH, 410, 420, 440C | |
| Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4 | |
| Casting alloy tool steel: CS-2, CS-7, CrWMn | |
| Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050 | |
| Weight | 1g-30kg |
| Casting tolerance | CT4-CT7/GBT6414-1999; VDG Merkblad P690 |
| Surface Roughness | Ra1.6-Ra6.3 |
| Thickness | Min 2mm (1mm in Micro-region) |
| Casting Radius | Round radius ≥0.3mm, Internal fillet radius≥0.5mm |
| Blind Hole Depth | Max 30mm (Diamter 10mm) |
| Machining | Turning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment |
| Heat Treatment | Annealing,Hardening, Normalizing,Carburizing, Aging |
| Surface Finishing | Black Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish |
| Industry Standards | ASTM, ICI, BS, DIN, JIS, ISO |
| Design Software | Pro-E, UG,Solidworks, AutoCAD |
| File Format | IGS, STP, XT, PDF, JPEG, JPG |
Product Uses & Advantage
Uses:
1. Industrial Heat Exchangers: Machinery hardware casting parts are utilized in industrial heat exchangers such as shell-and-tube heat exchangers, plate heat exchangers, and finned tube heat exchangers, facilitating the transfer of heat between fluids in various industrial processes such as HVAC, refrigeration, and chemical processing.
2. Automotive Turbocharger Systems: Casting parts play a crucial role in automotive turbocharger systems such as turbine housings, compressor housings, and bearing housings, enabling the compression of intake air for increased engine power and efficiency through forced induction, particularly in high-performance and fuel-efficient engines.
3. Renewable Energy Grid Stability Solutions: Casting parts find applications in renewable energy grid stability solutions such as grid-connected energy storage systems, synchronous condensers, and grid stabilizer equipment, enabling the integration of intermittent renewable energy sources into the electrical grid while maintaining grid stability, reliability, and resilience.
Advantages:
1. Enhanced workplace safety: Casting facilities prioritize safety measures and employee training to ensure a safe working environment, minimizing the risk of accidents and injuries during production.
2. Improved regulatory compliance: Casting processes adhere to industry standards and regulations, ensuring compliance with safety, environmental, and quality management requirements.
3. Optimized inventory management: Just-in-time (JIT) production and inventory management practices minimize inventory holding costs and optimize supply chain efficiency for cast components.
Product Application
Here are some specific application scenarios of Machinery Hardware Casting Part:
Thermochemical Treatment:Machinery hardware casting parts are subjected to thermochemical treatment processes such as carburizing, nitriding, and carbonitriding, where the surface of the part is heated in the presence of a carbonaceous or nitrogenous atmosphere to enhance surface hardness, wear resistance, and fatigue strength.
Shot Peening: Machinery hardware casting parts undergo shot peening processes, where small metal particles (shots) are propelled at high velocity onto the surface of the part to induce compressive stresses, improve fatigue life, and enhance resistance to stress corrosion cracking and fretting fatigue.
Vibratory Finishing: Machinery hardware casting parts are treated using vibratory finishing processes, where the parts are placed in a vibrating container along with abrasive media and chemical compounds to remove burrs, smooth surfaces, and achieve a desired surface finish through mechanical agitation.
Barrel Tumbling: Machinery hardware casting parts undergo barrel tumbling processes, where the parts are placed in a rotating barrel along with abrasive media, water, and chemical compounds to deburr, descale, and polish the parts through continuous tumbling action.
Passivation: Machinery hardware casting parts undergo passivation processes, where the surface of stainless steel parts is treated with an acid solution to remove contaminants, iron particles, and other impurities, creating a passive oxide layer that improves corrosion resistance and extends the part's lifespan in corrosive environments.
