OEM Foundry Metal Investment Lost Wax Turbine Blade Casting Part

Core Processing & Customization Services

Investment Casting + CNC Machining Core Process

Turbine blade casting part of model TA012 is manufactured through the core process of investment casting combined with high-precision CNC machining. This process is specially designed for power engineering equipment, ensuring the parts have excellent fluid dynamics performance and structural stability. The main material is stainless steel, and we support a diversified material selection range, including austenitic stainless steel (201, 316), hardened stainless steel (410, 420), alloy cast steel (4140, 8620) and carbon steel (1025, 1045) to adapt to different working conditions of turbine systems.

Customized OEM Foundry Services

We offer professional OEM foundry services tailored to the needs of power engineering, chemical and energy industries. The service covers the whole process from mold design and development to casting, machining and surface treatment. Our machining capabilities include precision grinding, threading and boring, which can process complex structures of turbine blades. Heat treatment processes such as normalizing and aging can adjust the hardness and toughness of parts. Surface treatment options including black coating and mirror polish can extend the service life of turbine parts in harsh environments. We support customized design with software such as Pro-E, UG and Solidworks, and accept various file formats for seamless docking with customer design systems.

Core Advantages & Application Scenarios

Key Competitive Advantages

Minimal Heat Generation: The optimized structural design and precision casting process minimize heat generation during high-speed operation, reducing energy loss and improving the overall efficiency of the turbine system.

Robust Performance: The parts are made of high-quality alloys and processed with strict heat treatment, enabling them to maintain stable performance in harsh environments such as high temperature, high pressure and strong corrosion.

High RPM Capability: The product supports high rotational speeds, which can effectively improve the energy conversion efficiency of turbine systems and meet the high-power demand of industrial equipment.

Typical Application Scenarios

These turbine casting parts are core components in energy and industrial systems. In cement manufacturing, they drive key equipment to support the continuous operation of production lines. In biomass energy systems, they are used to convert organic materials into electrical energy efficiently. In geothermal power plants, they play a crucial role in generating electricity by utilizing the Earth's internal heat. In addition, they are widely applied in gas compression for pipelines, chemical dosing in water treatment and cryogenic cooling systems, as well as snowmaking machines for ski resorts.

Quality Assurance

We implement strict quality control throughout the production cycle, adhering to international standards such as ASTM, BS and ISO. The products have passed the ISO9001:2015 certification, which is recognized globally in the power engineering industry. The casting tolerance is controlled at CT4-CT7, in accordance with GBT6414-1999 and VDG Merkblad P690 standards. The surface roughness is maintained at Ra1.6-Ra6.3. The maximum blind hole depth can reach 30mm (with a diameter of 10mm), and the casting radius meets the requirements of round radius ≥0.3mm and internal fillet radius ≥0.5mm. We use advanced testing equipment to conduct performance and dimensional inspections on each turbine blade, ensuring that all products meet the high-quality standards of industrial applications.

Uses:

1. 1. Gas Compression: Critical for gas compression in pipelines and storage.

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3. 2. Chemical Dosing: Ensure accurate dosing of chemicals in water treatment.

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5. 3. Snowmaking Machines: Generate artificial snow for ski resorts.

       4. Cryogenic Processes: Employed in cryogenic cooling systems.

Advantages:

1. 1. Minimal Heat Generation: Produce less heat during operation.

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3. 2. Robust Performance: Maintain performance in harsh environments.

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      3. High RPM: Capable of high rotational speeds for increased efficiency.

The Turbine is a kind of Turbine Accessories. Here are some specific application scenarios of Turbine Accessories:

1. Cement Manufacturing: Turbine casting parts drive equipment in cement manufacturing, supporting the production of cement.

2. Biomass Energy Systems: Employed in biomass power plants for the conversion of organic materials into energy.

3. Geothermal Power Plants: Turbine casting parts are crucial in geothermal power plants, generating electricity from the Earth's heat.