TA006
Zeren
Availability: | |
---|---|
Product Description
The Inclined Impeller Turbine Casting Part is an essential component in fluid handling systems. Its distinctive design includes inclined impeller blades, which, when rotated within a fluid, generate fluid movement, circulation, or pressure.
Typically forged from durable materials such as stainless steel, these parts can withstand demanding environments. They are widely employed in applications like industrial pumps, chemical reactors, and wastewater treatment systems. Their specialized design efficiently converts mechanical energy into precise fluid motion, facilitating tasks such as mixing, stirring, or circulation. Inclined Impeller Turbine Casting Parts are critical for achieving optimal fluid-related processes in various industries, ensuring efficiency and reliability.
Product Name | Inclined Impeller Turbine Casting Part |
Brand name | Zeren |
Model | TA006 |
Material | Stainless Steel |
Classification | Power Engineering Instrument Casting Part - Turbine Accessories |
Process | Investment Casting + CNC Machining |
Certification | ISO9001:2015 |
Customized support | OEM |
Technical Parameters
Product General Specification | |
Material | Austenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16 |
Hardened stainless steel:17-4PH, 410, 420, 440C | |
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4 | |
Casting alloy tool steel: CS-2, CS-7, CrWMn | |
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050 | |
Weight | 1g-30kg |
Casting tolerance | CT4-CT7/GBT6414-1999; VDG Merkblad P690 |
Surface Roughness | Ra1.6-Ra6.3 |
Thickness | Min 2mm (1mm in Micro-region) |
Casting Radius | Round radius ≥0.3mm, Internal fillet radius≥0.5mm |
Blind Hole Depth | Max 30mm (Diamter 10mm) |
Machining | Turning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment |
Heat Treatment | Annealing,Hardening, Normalizing,Carburizing, Aging |
Surface Finishing | Black Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish |
Industry Standards | ASTM, ICI, BS, DIN, JIS, ISO |
Design Software | Pro-E, UG,Solidworks, AutoCAD |
File Format | IGS, STP, XT, PDF, JPEG, JPG |
Product Uses & Advantage
Uses
Fluid Conveyance & Circulation
Drive fluid flow in centrifugal pumps, wastewater treatment systems, and chemical transfer pipelines via the inclined blade design, which generates axial thrust to move liquids (e.g., water, oils, corrosive solvents) with high efficiency.
Circulate industrial coolants in power plants or manufacturing facilities, ensuring uniform heat distribution across heat exchangers.
Fluid Mixing & Agitation
Blend multi-phase fluids (liquids with solids or gases) in reactors, tanks, and bioreactors, where the inclined impeller’s angled blades create radial and axial flow patterns to prevent sedimentation and ensure homogeneous mixing (e.g., in pharmaceutical or food processing).
Stir viscous fluids (e.g., polymers, slurries) in mining or cosmetic production, reducing shear stress while maintaining consistent texture.
Turbine Power Generation
Convert fluid kinetic energy into mechanical power in small-scale hydroelectric turbines or tidal energy systems, leveraging the inclined blades to capture flow from variable directions (e.g., river currents, tidal shifts).
Drive auxiliary turbines in industrial boilers to recover waste heat from exhaust gases, improving overall energy efficiency.
Pressure Boosting & Aeration
Increase fluid pressure in irrigation systems or municipal water supply networks, where the impeller’s inclined profile minimizes flow resistance and enhances pressure output.
Introduce oxygen into wastewater treatment aeration tanks, using rotating inclined blades to disperse air bubbles evenly for biological decomposition of contaminants.
Advantages
Corrosion & Chemical Resistance
Crafted from stainless steel alloys (e.g., 316, 304) with high chromium and nickel content, resisting corrosion from acidic/alkaline fluids, saltwater, and industrial chemicals—ideal for marine, chemical, and food-grade applications.
Withstands pitting and crevice corrosion in humid or high-salinity environments, ensuring long-term performance without material degradation.
Enhanced Hydrodynamic Efficiency
The inclined blade angle (typically 15°–45°) is optimized via computational fluid dynamics (CFD) to reduce hydraulic losses, increasing flow rate by 10–15% compared to straight-blade impellers.
Minimizes turbulence and cavitation, lowering energy consumption (up to 8% energy savings in pump systems) and reducing noise/vibration during operation.
Structural Strength & Durability
Investment casting or sand casting processes create a one-piece, defect-free structure with uniform grain distribution, enabling the impeller to withstand high rotational speeds (up to 3,600 RPM) and pressure loads (up to 10 bar).
Thickened blade roots and reinforced hub connections resist fatigue failure, extending service life to 5–10 years in continuous operation.
Design Versatility & Precision
Casting allows complex geometries (e.g., curved blade profiles, tapered edges) that are difficult to achieve with machining, ensuring optimal fluid contact and flow control.
Tight dimensional tolerances (±0.1mm) in critical areas (e.g., hub bore, blade tip clearance) ensure seamless integration with motor shafts and pump casings, reducing assembly errors.
Low Maintenance & Cost Efficiency
Smooth cast surfaces (Ra ≤1.2μm) reduce fluid friction and prevent debris buildup, minimizing clogging and the need for frequent cleaning.
Stainless steel's wear resistance reduces blade erosion, lowering replacement frequency and maintenance downtime in abrasive fluid environments (e.g., slurry handling)
Turbine casting parts are engineered to deliver consistent performance under challenging conditions. These parts are crucial for maintaining the integrity and reliability of turbine systems.
Turbine accessories casting parts are designed to minimize energy losses and maximize efficiency. They are essential for achieving optimal power output in turbines used for electricity generation.
Turbine casting parts undergo stringent quality control measures to ensure reliability and durability. Manufacturers utilize advanced materials to enhance the strength and durability of turbine accessories.
Product Application
The Inclined Impeller Turbine is a kind of Turbine Accessories. Here are some specific application scenarios of Turbine Accessories:
1. Geothermal Heat Pumps: Circulate geothermal fluids for heating and cooling systems.
2. Aquaculture: Used in fish farms to maintain water quality through aeration.
3. Desalination Plants: Facilitate the circulation and treatment of saltwater for freshwater production.
Turbine accessories casting parts are employed in rocket propulsion systems for launching spacecraft into orbit. They play a role in aircraft de-icing systems, preventing the buildup of ice on wings and other critical surfaces.
Turbine casting parts contribute to the performance of hydroelectric dams, generating electricity from flowing water. They support the operation of axial flow turbines in wastewater treatment plants for aeration and mixing.