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CNC Machining Precision Investment for Machining Parts

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Zeren offer lost wax investment casting, CNC machining, mold production, heat treatment and surface treatment with reliable quality, fast delivery, and customized solutions tailored to client needs.
  • PM009

  • OEM

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Product Description


PM009

Petrochemical machinery casting parts are mission-critical components designed for the harsh environments of oil refineries, chemical plants, and gas processing facilities. Manufactured through specialized investment casting and sand casting processes using corrosion-resistant superalloys like Inconel 625, Zeron 100, and Hastelloy C-276, these parts withstand extreme pressures (up to 25,000 psi), temperatures (-196°C to 1200°C), and corrosive media including sour gas and acidic compounds. Engineered to meet API, ASME, and NACE standards, they ensure reliable, long-term performance in the most demanding hydrocarbon processing applications.


Product Name Petrochemical machinery casting parts
Standard /Non- Standard Non-Standard Products
Model PM009
Material Stainless Steel
Classification Machinery Equipment Casting Part - Petrochemical Machinery
Process Silica Sol Investment Casting +CNC machining
Certification ISO9001:2015 + SGS
Service OEM One-Stop Investment Casting &CNC Machining Service


Technical Parameters

Product General Specification
MaterialAustenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16
Hardened stainless steel:17-4PH, 410, 420, 440C
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4
Casting alloy tool steel: CS-2, CS-7, CrWMn
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050
Weight1g-30kg
Casting toleranceCT4-CT7/GBT6414-1999; VDG Merkblad P690
Surface RoughnessRa1.6-Ra6.3
ThicknessMin 2mm (1mm in Micro-region)
Casting RadiusRound radius ≥0.3mm, Internal fillet radius≥0.5mm
Blind Hole DepthMax 30mm (Diamter 10mm)
MachiningTurning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment
Heat TreatmentAnnealing,Hardening, Normalizing,Carburizing, Aging
Surface FinishingBlack Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish
Industry StandardsASTM, ICI, BS, DIN, JIS, ISO
Design SoftwarePro-E, UG,Solidworks, AutoCAD
File FormatIGS, STP, XT, PDF, JPEG, JPG


Product Uses & Advantage


Uses


  1. High-Pressure Reactor Vessels - Thick-walled castings for hydrocrackers and catalytic reformers that maintain structural integrity under cyclic thermal stresses and hydrogen embrittlement risks in refinery operations.

  2. Sour Gas Processing Equipment - Specialized valve bodies and compressor components resistant to hydrogen sulfide attack (NACE MR0175 compliance) in gas sweetening units.

  3. Cryogenic Storage Systems - LNG pump casings and valve manifolds that retain ductility at -162°C while preventing brittle fracture in liquefied natural gas transfer systems.


Advantages


  1. Corrosion Management - Dual-phase stainless steel microstructures with 25%+ chromium content provide unmatched resistance to pitting, crevice corrosion, and stress cracking in chloride/sulfide environments.

  2. Thermal Fatigue Resistance - Directionally solidified castings with controlled grain boundaries prevent crack propagation during repeated thermal cycling (500+ cycles) in furnace components.

  3. Integrated Safety Features - Monolithic designs eliminate welded joints in pressure-containing parts, reducing potential leak paths in flammable/ toxic service applications.


                                  

Product Application

The Petrochemical Casting Parts is a kind of petrochemical machinery. Here are some specific application scenarios of petrochemical machinery parts:


  1. Subsea Production Trees - Large-scale, corrosion-resistant cast bodies for 3000m deepwater wellheads integrating multiple valve functions with 25-year design life.

  2. Ethylene Cracker Components - Pyrolysis gas transfer line elbows and quench headers resisting carburization at 900°C in olefin production plants.

  3. Sulfur Recovery Units - Claus process reactor internals handling wet sulfuric acid condensation with specialized alloy protection against acid dew point corrosion.


application


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