PM009
OEM
Availability: | |
---|---|
Product Description
Petrochemical machinery casting parts are mission-critical components designed for the harsh environments of oil refineries, chemical plants, and gas processing facilities. Manufactured through specialized investment casting and sand casting processes using corrosion-resistant superalloys like Inconel 625, Zeron 100, and Hastelloy C-276, these parts withstand extreme pressures (up to 25,000 psi), temperatures (-196°C to 1200°C), and corrosive media including sour gas and acidic compounds. Engineered to meet API, ASME, and NACE standards, they ensure reliable, long-term performance in the most demanding hydrocarbon processing applications.
Product Name | Petrochemical machinery casting parts |
Standard /Non- Standard | Non-Standard Products |
Model | PM009 |
Material | Stainless Steel |
Classification | Machinery Equipment Casting Part - Petrochemical Machinery |
Process | Silica Sol Investment Casting +CNC machining |
Certification | ISO9001:2015 + SGS |
Service | OEM One-Stop Investment Casting &CNC Machining Service |
Technical Parameters
Product General Specification | |
Material | Austenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16 |
Hardened stainless steel:17-4PH, 410, 420, 440C | |
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4 | |
Casting alloy tool steel: CS-2, CS-7, CrWMn | |
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050 | |
Weight | 1g-30kg |
Casting tolerance | CT4-CT7/GBT6414-1999; VDG Merkblad P690 |
Surface Roughness | Ra1.6-Ra6.3 |
Thickness | Min 2mm (1mm in Micro-region) |
Casting Radius | Round radius ≥0.3mm, Internal fillet radius≥0.5mm |
Blind Hole Depth | Max 30mm (Diamter 10mm) |
Machining | Turning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment |
Heat Treatment | Annealing,Hardening, Normalizing,Carburizing, Aging |
Surface Finishing | Black Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish |
Industry Standards | ASTM, ICI, BS, DIN, JIS, ISO |
Design Software | Pro-E, UG,Solidworks, AutoCAD |
File Format | IGS, STP, XT, PDF, JPEG, JPG |
Product Uses & Advantage
Uses
High-Pressure Reactor Vessels - Thick-walled castings for hydrocrackers and catalytic reformers that maintain structural integrity under cyclic thermal stresses and hydrogen embrittlement risks in refinery operations.
Sour Gas Processing Equipment - Specialized valve bodies and compressor components resistant to hydrogen sulfide attack (NACE MR0175 compliance) in gas sweetening units.
Cryogenic Storage Systems - LNG pump casings and valve manifolds that retain ductility at -162°C while preventing brittle fracture in liquefied natural gas transfer systems.
Advantages
Corrosion Management - Dual-phase stainless steel microstructures with 25%+ chromium content provide unmatched resistance to pitting, crevice corrosion, and stress cracking in chloride/sulfide environments.
Thermal Fatigue Resistance - Directionally solidified castings with controlled grain boundaries prevent crack propagation during repeated thermal cycling (500+ cycles) in furnace components.
Integrated Safety Features - Monolithic designs eliminate welded joints in pressure-containing parts, reducing potential leak paths in flammable/ toxic service applications.
Product Application
The Petrochemical Casting Parts is a kind of petrochemical machinery. Here are some specific application scenarios of petrochemical machinery parts:
Subsea Production Trees - Large-scale, corrosion-resistant cast bodies for 3000m deepwater wellheads integrating multiple valve functions with 25-year design life.
Ethylene Cracker Components - Pyrolysis gas transfer line elbows and quench headers resisting carburization at 900°C in olefin production plants.
Sulfur Recovery Units - Claus process reactor internals handling wet sulfuric acid condensation with specialized alloy protection against acid dew point corrosion.