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Custom Precision Fabrication Lost Wax Investment Casting Parts

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Zeren offer lost wax investment casting, CNC machining, mold production, heat treatment and surface treatment with reliable quality, fast delivery, and customized solutions tailored to client needs.
  • PM010

  • OEM

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Product Description


PM010

Petrochemical machinery casting parts are mission-critical components designed for the world's most demanding hydrocarbon processing environments. Manufactured through advanced vacuum investment casting and 3D printed mold technologies, these parts utilize specialized alloys like super duplex stainless steel, Monel, and titanium-stabilized grades. Engineered to withstand sour service conditions, high-pressure hydrogen exposure, and thermal shock cycling, they deliver unmatched performance in refinery, pipeline, and offshore applications while meeting API, ASME, and NACE MR0175 compliance requirements for safety and longevity.


Product Name Petrochemical machinery casting parts
Standard /Non- Standard Non-Standard Products
Model PM010
Material Stainless Steel
Classification Machinery Equipment Casting Part - Petrochemical Machinery
Process Silica Sol Investment Casting +CNC machining
Certification ISO9001:2015 + SGS
Service OEM One-Stop Investment Casting &CNC Machining Service


Technical Parameters

Product General Specification
MaterialAustenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16
Hardened stainless steel:17-4PH, 410, 420, 440C
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4
Casting alloy tool steel: CS-2, CS-7, CrWMn
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050
Weight1g-30kg
Casting toleranceCT4-CT7/GBT6414-1999; VDG Merkblad P690
Surface RoughnessRa1.6-Ra6.3
ThicknessMin 2mm (1mm in Micro-region)
Casting RadiusRound radius ≥0.3mm, Internal fillet radius≥0.5mm
Blind Hole DepthMax 30mm (Diamter 10mm)
MachiningTurning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment
Heat TreatmentAnnealing,Hardening, Normalizing,Carburizing, Aging
Surface FinishingBlack Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish
Industry StandardsASTM, ICI, BS, DIN, JIS, ISO
Design SoftwarePro-E, UG,Solidworks, AutoCAD
File FormatIGS, STP, XT, PDF, JPEG, JPG


Product Uses & Advantage


Uses


  1. High-Pressure Reactor Internals – Critical for hydrocracker and reformer unit components that endure 300+ bar pressures and 550°C hydrogen-rich environments while resisting hydrogen embrittlement.

  2. Cryogenic Heat Exchangers – Special low-temperature castings for LNG liquefaction plants maintaining ductility at -196°C with optimized thermal contraction properties.

  3. Sour Gas Compressor Systems – Robust impellers and casings resistant to H2S stress corrosion cracking in gas sweetening and sulfur recovery applications.


Advantages


  1. Microstructure Control – Directionally solidified castings with single-crystal grain structures enhance creep resistance in high-temperature furnace components.

  2. Corrosion Management – Multi-layer alloy systems combine chromium-molybdenum matrices with nickel-rich surfaces for dual-phase protection.

  3. Smart Casting Integration – Embedded sensor ports allow real-time wall thickness monitoring in critical pipeline components without compromising pressure integrity.


Product Application

The Petrochemical Casting Parts is a kind of petrochemical machinery. Here are some specific application scenarios of petrochemical machinery parts:


  1. Subsea Production Trees – Large-scale cast bodies integrating multiple valve functions for 3,000m deepwater operations with 25-year design life.

  2. Delayed Coker Systems – Heavy-section drum components resistant to thermal fatigue from cyclic 50-500°C temperature swings during coke removal.

  3. Alkylation Unit Piping – Special fluoropolymer-lined cast elbows handling concentrated hydrofluoric acid flows at elevated velocities and temperatures.


application


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