PM010
OEM
Availability: | |
---|---|
Product Description
Petrochemical machinery casting parts are mission-critical components designed for the world's most demanding hydrocarbon processing environments. Manufactured through advanced vacuum investment casting and 3D printed mold technologies, these parts utilize specialized alloys like super duplex stainless steel, Monel, and titanium-stabilized grades. Engineered to withstand sour service conditions, high-pressure hydrogen exposure, and thermal shock cycling, they deliver unmatched performance in refinery, pipeline, and offshore applications while meeting API, ASME, and NACE MR0175 compliance requirements for safety and longevity.
Product Name | Petrochemical machinery casting parts |
Standard /Non- Standard | Non-Standard Products |
Model | PM010 |
Material | Stainless Steel |
Classification | Machinery Equipment Casting Part - Petrochemical Machinery |
Process | Silica Sol Investment Casting +CNC machining |
Certification | ISO9001:2015 + SGS |
Service | OEM One-Stop Investment Casting &CNC Machining Service |
Technical Parameters
Product General Specification | |
Material | Austenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16 |
Hardened stainless steel:17-4PH, 410, 420, 440C | |
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4 | |
Casting alloy tool steel: CS-2, CS-7, CrWMn | |
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050 | |
Weight | 1g-30kg |
Casting tolerance | CT4-CT7/GBT6414-1999; VDG Merkblad P690 |
Surface Roughness | Ra1.6-Ra6.3 |
Thickness | Min 2mm (1mm in Micro-region) |
Casting Radius | Round radius ≥0.3mm, Internal fillet radius≥0.5mm |
Blind Hole Depth | Max 30mm (Diamter 10mm) |
Machining | Turning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment |
Heat Treatment | Annealing,Hardening, Normalizing,Carburizing, Aging |
Surface Finishing | Black Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish |
Industry Standards | ASTM, ICI, BS, DIN, JIS, ISO |
Design Software | Pro-E, UG,Solidworks, AutoCAD |
File Format | IGS, STP, XT, PDF, JPEG, JPG |
Product Uses & Advantage
High-Pressure Reactor Internals – Critical for hydrocracker and reformer unit components that endure 300+ bar pressures and 550°C hydrogen-rich environments while resisting hydrogen embrittlement.
Cryogenic Heat Exchangers – Special low-temperature castings for LNG liquefaction plants maintaining ductility at -196°C with optimized thermal contraction properties.
Sour Gas Compressor Systems – Robust impellers and casings resistant to H2S stress corrosion cracking in gas sweetening and sulfur recovery applications.
Microstructure Control – Directionally solidified castings with single-crystal grain structures enhance creep resistance in high-temperature furnace components.
Corrosion Management – Multi-layer alloy systems combine chromium-molybdenum matrices with nickel-rich surfaces for dual-phase protection.
Smart Casting Integration – Embedded sensor ports allow real-time wall thickness monitoring in critical pipeline components without compromising pressure integrity.
Product Application
The Petrochemical Casting Parts is a kind of petrochemical machinery. Here are some specific application scenarios of petrochemical machinery parts:
Subsea Production Trees – Large-scale cast bodies integrating multiple valve functions for 3,000m deepwater operations with 25-year design life.
Delayed Coker Systems – Heavy-section drum components resistant to thermal fatigue from cyclic 50-500°C temperature swings during coke removal.
Alkylation Unit Piping – Special fluoropolymer-lined cast elbows handling concentrated hydrofluoric acid flows at elevated velocities and temperatures.